• Design and develop enclosures, brackets, and other mechanical components for ECUs, sensors, control modules, and power electronics, focusing on high-volume, cost-effective manufacturing. • Collaborate with electronics hardware teams to assess and improve the mechanical robustness of designs during early development phases. • Use GD&T (Geometric Dimensioning and Tolerancing) to create detailed manufacturing drawings. • Work with suppliers to ensure components and assemblies meet automotive quality standards. • Conduct DFM (Design for Manufacturability) and DFA (Design for Assembly) analyses to optimize designs for production. • Support the execution of mechanical reliability tests (e.g., vibration, thermal cycling, environmental stress) on ECU enclosures. • Analyze field performance data and warranty returns to identify mechanical design issues and drive corrective actions. • Conduct Failure Modes and Effects Analysis (FMEA) to identify and mitigate potential mechanical failures. • Act as a subject matter expert for mechanical design best practices within the organization. • Generate technical documentation, including mechanical test plans, reports, and qualification summaries.